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Automotive Production Line Downtime on a vehicle production line costs millions. To ensure uninterrupted production, you need to be able to rely on high-quality individual components in your production systems.

We have extensive experience of collaborating with a large number of companies from the automotive industry. We can help you to avoid the expense of unplanned downtime and boost productivity.

NSK’s bearings and linear systems have gained a global reputation for quality and reliability. They are used in areas with continuous high speeds, such as conveyor belts, and/or extreme temperatures, such as drying ovens. With their capabilities and long life, they also perform impressively well in contaminated areas such as automotive paint shops and especially where precision is crucial – at robot work cells.

Our NSK automotive experts understand your requirements – whether you need initial equipment, servicing or repairs. We will happily help you to keep your production systems running and make your manufacturing processes even more efficient.

 

  • Stamping
  • Production
  • Paint Shop
  • Power Train
  • Products

Stamping

Stamping

Operating conditions: heavy loads

During production processes such as rolling, stamping, cutting and deep drawing, steel is subject to considerable loads in order to shape and machine the metal. The machines used are placed under a great deal of strain.

Total Quality Solution:
NSK spherical roller bearings with brass or steel cages from the NSKHPS series

Products from the NSKHPS series (High Performance Standard) boast a long life, even in extreme conditions such as heavy loads and high speeds. They last twice as long as conventional spherical roller bearings, ensuring longer machine running times and lower maintenance costs. The vastly improved cages and optimised internal construction make NSKHPS spherical roller bearings resistant to wear and give them a 20% higher speed limit.

HTF ball screws and angular-contact thrust ball bearings from the TAC series guarantee precision and reliability, even when they are exposed to heavy loads.

 

Production

Production / Body Shell

Operating conditions: maximum-precision robots in contaminated environments with fast accelerations and braking

Conveyors and robots are used throughout the process of manufacturing vehicle shells. When they are assembling the chassis and side panels or welding, the robots have to work with the utmost precision whilst constantly changing speed and direction. To make things even more difficult, the production line is contaminated by welding and can even become damaged.

Total Quality Solution:
NH and NS Series of Linear Guides, NSKHPS angular-contact ball bearings, sealed angular-contact ball bearings, bearings for ball screws from the TAC seriesMolded-Oil technology for bearings in conveyor belts

NSK’s solution safeguards the robots’ precision, speed and reliability. The components’ long life reduces servicing costs for both robots and conveyors. This is thanks, in part, to NSK’s long-term lubrication unit K1, which enables virtually maintenance-free operations. In addition to this, far less lubricant is needed, which considerably cuts costs.

Automotive Production Line

Paint Shop

Paint Shop

Operating conditions: environment with high temperatures and contamination, highly conducive to developing corrosion

To guarantee top-quality results – corrosion-resistant paintwork with a perfect finish – the vehicle body goes through a process consisting of various dips and coats of paint. However, the anti-corrosion treatments are highly corrosive for the production line itself. The linear guides used in the manufacturing process can also sustain damage. After leaving the paint shop, the body passes through drying ovens on conveyor belts, which have to withstand extremely high temperatures.

Total Quality Solution:
NSK V1 linear guides

Thanks to low-temperature chrome plating, the linear guides last more than five times longer than conventional guides with no such coating. Furthermore, the NSK lubrication unit K1enables very long, maintenance-free running times – even in difficult lubrication conditions. The sealed guide units are ideal for the whole paint shop process.

NSK’s special solid lubricant Molded-Oil significantly reduces downtime caused by bearing failures at medium temperatures.

Paintwork

Power Train

Power Train

Operating conditions: precision even at high speeds

Many vehicle manufacturers produce their own engines and transmissions. The processes involved – turning, milling and grinding – demand absolute precision even at high speeds. Increasing use is being made of high-speed spindles, which operate precisely, reliably and cost-effectively.

Total Quality Solution:
Sealed angular-contact ball bearingsROBUST cylindrical and roller bearings and angular contact for high speeds with special patented SHX steel.

All of NSK’s solutions are ideal for the various machine tools used in the production processes for engines and transmissions. They ensure that this machinery runs precisely and enable long, maintenance-free operations, thereby safeguarding high levels of productivity in the process as a whole.

Power Train

Products

Ultra High-Speed Single Row Cylindrical Roller Bearing - ROBUST Series

High performance cylindrical bearings designed for ultra high-speed applications, such as machining center spindles.  >>

Self-Lube® HLT Inserts

These inserts provide opportunities to reduce maintenance, downtime and replacement costs in operation at extreme temperatures.  >>

NSK Translide Linear Guiding System

Translide is a new type of rolling element linear motion bearing. Translide Guiding System features an outstanding reliability in contaminated environments and is economically convenient, especially suitable for handling & transportation equipment. The Translide is available as interchangeable type with off the shelf availability for prompt delivery with a wide range of sizes. >>

Low-Noise Linear Guides NSK S1 Series

NSK S1 Series ensures quiet, no obtrusive sound and low dust emission while exhibiting smooth operation. >>

Linear Roller Guide RA Series

In response to the demand for guides with high load capacity, rigidity, high-speed, high-precision, high-quality, as well as to the demand for easy maintenance, rolling guides which have above features are becoming prevalent. In order to meet these requirements, NSK, have developed new Linear Roller Guides and we have been widely accepted for the newest machines. >>

High Temperature Sealed Deep Groove Ball Bearings

Specially created to run in a contaminated environment, and under high temperatures, up to 150°C.  >>

Double Row Cylindrical Roller Bearings

Designed to deliver high rigidity in high-speed applications such as lathe spindles.  >>

Corrosion Protection for Ball Screws and Linear Guides

NSK applies a fluororesin coating as a surface treatment on electrolytic anti-rust black film as the optimal rust prevention coating for linear guides and ball screws. >>

Compact FA-Series

Standard stock series for immediate delivery of BSS Series high-speed, low-noise Ball Screws; next-generation compact Ball Screws offer quiet, high-speed operating performance >>

BSS Ball Screws Series

High-Speed, Low-Noise Ball Screws BSS Series. Quiet and compact, with unparalleled high-speed performance. Low-noise BSS Series Ball Screws are suitable for an extensive range of uses, from transportation equipment to machine tools. >>

Twin Drive Ball Screws

TW Series Ball Screws deliver the ideal functionality for twin-drive systems and easily realize the high rigidity  >>
  • NSK Success Stories

    NSK Success Stories

    Customer cost savings is the best reference of our success. Example Success Stories by industry are listed below >>

  • Troubleshooting

    Troubleshooting

    Bearing and linear components troubleshooting tools >>

  • Technical Tools

    Technical Tools

    To support you, NSK has developed the following technical tools >>

  • AIP - Added Value Programme

    AIP - Added Value Programme

    AIP is a comprehensive programme to help customers reduce costs and much more... >>

  • Contact Us

    Contact Us

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