The customer was experiencing regular bearing failure on their conveyor at a Milk Processing Plant. The bearings were in an inaccessible area and were difficult to lubricate. The customer had to change the bearings every 10 weeks, resulting in down-time of 3 hours at least twice a year. NSK reviewed the bearing application and suggested that Stainless steel bearing inserts fitted with Molded-Oil would give a better service life. They combined these with the additional benefits of Silver-Lube® polymer housings to provide the Life-Lube® combination. Trials showed that bearing life was extended from 10 weeks to over 1 year.
|Before||Cost p.a.||NSK Solution||Cost p.a.|
|Old bearing design:||€140||New bearing design:||€136|
|Labour: 2 fitters × 3 hours
@ €25/h, 5 × year
|Downtime: 3 hours @ €2.055, 2 × year||€12.330||No downtime||€0|
|2 x shafts replaced @ €110 each||€220||No replacement shafts||€0|